"To go further when already at a high level" – with the power of biphase synergy, Xinrunfeng opens the microscopic door to materials science.
In industrial fields such as ceramics, rubber, and electronics, zinc oxide has been used as a key additive for a century. However, traditional zinc oxide materials are limited by their single-phase structure, making it difficult to break through performance bottlenecks: high viscosity at high temperatures leads to insufficient glaze fluidity, high energy consumption, and stagnation in functional expansion. Zhaoqing Xinrunfeng High-Tech Materials Co., Ltd. has been deeply engaged in zinc-based material technology for more than a decade, and has delivered a breakthrough solution with its biphase zinc-based isomer superstructural composite material – it does not replace zinc oxide, but endows it with the ultimate evolutionary form.
The limitations of traditional zinc oxide stem from its homogeneous structure. Drawing inspiration from the aerospace materials field, Xinrunfeng's R&D team, in deep collaboration with Hubei University of Technology, Ceramic Institutes, and universities in the non-ferrous metal field (through industry-university-research integration), has developed the biphase zinc-based isomer technology with independent intellectual property rights (chemical formula: [(ZnO)? (Si?, Mg?, Zn?, R)Al?O? z]y).
The subversiveness of this technology lies in:
Zinc oxide phase: Retains basic fluxing properties and stability, laying the foundation for the material;
Zinc spinel phase: Through directional doping of elements such as silicon and magnesium, a nano-scale spinel structure (with a lattice size of approximately 6.5 microns) is formed, building a "molecular-level functional regulation channel";
Biphase synergy mechanism: The two phases achieve lattice coupling in an "electronic lock" mode, enabling precise control of ion migration and energy transfer at high temperatures, thus breaking through the performance ceiling of single-phase structures.
"Blue is extracted from indigo yet bluer than indigo" – biphase isomerism does not negate tradition, but refines and elevates it.
The biphase zinc-based isomer has demonstrated revolutionary advantages in ceramic glaze applications:
Low-temperature fast firing: The melting temperature of the glaze is reduced to 1100–1150℃ (50–150℃ lower than traditional processes), directly cutting kiln energy consumption by 15%;
Carbon footprint reduction: The carbon footprint per unit product decreases from 8.6 kg CO?/kg to 5.2 kg, a reduction of 39.5%, with a single kiln saving 320,000 cubic meters of natural gas annually;
Empowering intelligent production: The uniformity of the glaze layer is improved (thickness error <1μm), kiln speed is increased by 20%, and the production cycle is shortened by 40%.
The biphase structure unlocks the potential functional value of zinc oxide:
Long-lasting self-cleaning: The photocatalytic decomposition rate reaches 92%, the contact angle exceeds 120°, and the tea stain and dirt removal rate hits 98% (this is an intrinsic material property, not from a coating);
Antibacterial and bacteriostatic: The synergy of sustained zinc ion release and photocatalysis achieves a biofilm inhibition rate of >90% within 48 hours, providing hygienic protection for medical and sanitary ceramics;
Aesthetic enhancement: Improves glaze hardness, gloss, and color saturation, restoring the magnificent original appearance of traditional crafts such as Liling underglaze five-color porcelain.
1:1 replacement of traditional zinc oxide: Can directly replace 99–99.5% of calcined zinc oxide in over 80% of glaze formulations, reducing costs by 20%;
Cross-field adaptation: Simultaneously applicable to rubber vulcanization (speeding up the process by 30%) and marine anti-corrosion coatings (zinc ion release rate of 0.23 μg/cm2/day, extending the anti-fouling cycle by 3 times), realizing "one material with multiple functions".
The birth of biphase zinc-based isomer technology epitomizes Xinrunfeng's practice of "unity of knowledge and action":
Industry-university-research integration: Jointly building a platform with institutions based on the model of "enterprises raise questions, institutions solve problems, and achievements are transformed", promoting the transition of technology from the laboratory to industrialization;
Inheritance of green genes: Certified by the ISO 14001 Environmental Management System, responding to the traditional concept of "harmony between man and nature" through "energy reduction and carbon emission reduction";
Global perspective: Products are exported to more than 20 countries and regions including Southeast Asia and South Africa, enabling Chinese intelligent manufacturing to deeply participate in the upgrading of the global industrial chain.
The end of evolution is the return to essence.
The biphase zinc-based isomer is the "nirvana rebirth" of zinc oxide. It awakens the inherent potential of materials with science, serves industrial needs with humility, and responds to the challenges of the times with continuous evolution – materials have limits, but the wisdom of using them is boundless.
Zhaoqing Xinrunfeng, with zinc as a medium, works with you to build a new ecosystem of green intelligent manufacturing.
Zhaoqing Xinrunfeng High-Tech Materials Co., Ltd.
Innovation · Responsibility · Win-Win
(For more technical details, please visit our official website or contact the Technology Center.)